Butt Welding Machine ZHCB 160

ZHCB 160 Butt Welding Machine Set

Professional and affordable - manual butt welding machine including clamping inserts (steel or aluminum, optional) with the possibility of logging and operating assistance via external data logger

General Information:

ZHCB hydraulic butt welding machines are designed for professional butt welding of pipes made of PE, PP, PB, PVDF in the diameter range of 50 - 160 mm without recording welding parameters, manually controlled. ZHCB welding machines are characterized by a simple, robust but lightweight design. The welding machine is operated according to the welding parameter table. Timers and stopwatches for time measurement have been integrated into the temperature controller, which is located on the control panel of the hydraulic unit. The new hydraulic system allows for stepless pressure adjustment and pressure switching at maximum pressure. This new solution has reduced the machine's weight and dimensions by 25%. It is possible to connect our external data logger for professional logging according to DVS 2207. The data logger guides the operator through the entire welding process, greatly simplifying operation. This also minimizes sources of error during welding. The machine is manufactured in Poland according to current standards. We will gladly send you further information upon request!

The Welding Table:

A table with welding parameters located on the front of the welding machine greatly simplifies the operation of the welder and the maintenance of the necessary welding parameters. The standard table contains parameters for PE pipes for SDR: 11, 17, 17.6 and 26. If required, we can provide tables for other materials (PP, PB, PVDF) and SDR.

Internal Battery:

ZHCB butt welding machines are equipped with a battery as standard, which maintains the correct pressure during the cooling phase without the need to activate the pump motor. This solution allows you to reduce the operating time of the generator and minimize possible errors during the cooling time.

Professional Temperature Controller:

The heating element is controlled by a temperature controller located on the hydraulic unit. The controller has an auxiliary timer and a stopwatch function for counting down the times during individual phases of the welding process.

Option for Logging according to DVS 2207:

ZHCB type welding machines can be retrofitted with the RZEN - 2000 recording device. The device is electrically connected to the hydraulic unit. The installation itself does not require additional tools and can be carried out on site at any time. The data logger simplifies the operation of the machine and guides the operator step-by-step through the welding process. Another important advantage of the data logger is its universality. A customer who has a larger number of ZHCB welding machines, even of different sizes, can have one recorder and connect it to the device for which a record/operating aid is currently required. The data logger stores the parameters of 2,000 welds. It is possible to connect an external GPS antenna for positioning. The file with the welds can be stored on a USB stick and printed directly from the welding machine with a thermal printer or from a computer, with software that can be downloaded free of charge from the manufacturer's website. You can find the device in our online shop.

Technical advice is available via our contact form or by phone! We offer all spare parts for the machine as well as any maintenance or repair upon request!

Scope of delivery: heating element, planing tool, support brackets, hydraulic unit, main frame, clamping inserts

Delivery time: 7 - 14 days from order confirmation

General Technical Data:

Diameter: 50-160 mm

Total power: 2750 Watt

Total weight without reduction inserts: 98 kilograms

Hydraulic Unit Technical Data:

Power supply: 230V / 50Hz

Total power: 370 Watt

Pressure range: 0 - 100 Bar

Total weight: 29 kilograms